Vulkem 350/351 is a high-performance, seamless waterproofing system designed for pedestrian decks, rooftops, and interior applications․ It combines durability, UV stability, and excellent adhesion for long-lasting protection․
1․1 Overview of Vulkem 350/351
Vulkem 350/351 is a two-component, polyurethane-based waterproofing system designed for pedestrian decks, rooftops, and interior applications․ It consists of a base coat (Vulkem 350) and a top coat (Vulkem 351), forming a seamless, monolithic membrane․ The system is UV-stable, durable, and resistant to light to moderate pedestrian traffic․ It adheres well to concrete and primed metal surfaces, making it ideal for both indoor and outdoor use․ Vulkem 350/351 is known for its fast cure time and low VOCs, ensuring minimal disruption during application․ The base coat provides excellent substrate adhesion, while the top coat offers a protective, wear-resistant finish․ This system is highly effective for waterproofing and protecting structures from environmental elements, making it a popular choice in construction and renovation projects․
1․2 Purpose of Application Instructions
The purpose of these application instructions is to provide detailed guidance for the correct installation of the Vulkem 350/351 waterproofing system․ These instructions ensure that the base coat (Vulkem 350) and top coat (Vulkem 351) are applied uniformly, adhering to manufacturer specifications․ By following these steps, users can achieve a seamless, monolithic membrane that provides long-term protection against water infiltration and environmental damage․ The instructions cover essential aspects such as surface preparation, mixing procedures, application techniques, and safety precautions․ They also address troubleshooting common issues and modifying application methods to suit specific job site conditions․ Proper adherence to these guidelines ensures the system performs optimally, offering durability and UV stability for pedestrian and light traffic areas; These instructions are designed for contractors, applicators, and site managers to guarantee successful installation and long-lasting results․
Surface Preparation
Proper surface preparation is crucial for ensuring optimal adhesion and performance of the Vulkem 350/351 system․ Surfaces must be clean, dry, and free of contaminants or damage․
2․1 Cleaning the Surface
Cleaning the surface is a critical step in the Vulkem 350/351 application process․ Surfaces must be thoroughly cleaned to remove dirt, oil, grease, and other contaminants․ Power washing is recommended to ensure the surface is free of debris․ Any existing coatings or sealants must be completely removed to ensure proper adhesion․ Additionally, surfaces should be dry and free of moisture before application․ For stubborn contaminants, mechanical abrasion or solvent wiping may be necessary․ It is essential to follow the manufacturer’s guidelines for cleaning to ensure the longevity and effectiveness of the waterproofing system․ Proper preparation will help prevent issues such as peeling or blistering after application․ Always inspect the surface after cleaning to ensure it is ready for the next steps in the process․
2․2 Inspecting the Surface for Damage
Inspecting the surface for damage is a crucial step before applying Vulkem 350/351․ This ensures the substrate is in optimal condition for coating adhesion․ Look for cracks, gaps, or spalling in concrete surfaces, as these must be repaired․ For metal surfaces, check for rust or corrosion and address these by sanding or applying a metal primer․ Any damaged areas should be repaired using appropriate patching materials․ Ensure all surfaces are structurally sound and free of defects that could compromise the waterproofing system․ Cracks wider than 1/8 inch require specialized treatment, such as routing and sealing․ Inspect all joints and edges for proper sealing․ Addressing surface damage ensures a strong bond between the substrate and the Vulkem 350/351 system, preventing future issues like water seepage or delamination․
2․3 Priming Requirements
Priming is essential for ensuring proper adhesion of Vulkem 350/351 to the substrate․ Apply a compatible primer to clean, dry surfaces, following manufacturer guidelines․ For concrete surfaces, use Tremco’s recommended primers to enhance bonding and prevent pinholes․ On metal surfaces, a rust-inhibitive primer is necessary to protect against corrosion and ensure a strong bond․ Primers must be fully cured before applying the base coat․ Avoid applying primer in direct sunlight or high humidity, as this can affect curing․ Proper priming ensures the Vulkem system adheres uniformly, providing a durable, watertight seal․ Always refer to Tremco’s application instructions for specific primer recommendations tailored to your substrate and environmental conditions․
2․4 Weather Conditions for Application
The application of Vulkem 350/351 should be conducted under favorable weather conditions to ensure optimal results․ Ideal temperatures range between 40°F (4°C) and 90°F (32°C), with relative humidity below 80%․ Avoid applying the material in direct sunlight or high humidity, as this can lead to uneven curing․ Surfaces must be completely dry and free of moisture before application․ If rain is expected within 24 hours, postpone the application to prevent wash-off or improper curing․ Ensure the substrate is cool to the touch and not exposed to standing water․ Adhering to these weather guidelines is critical to achieve a strong, durable membrane․ Always monitor weather conditions before and during application to maintain the integrity of the Vulkem system․
Application Process
The application process involves surface preparation, mixing, and applying base and top coats․ Broadcasting aggregate enhances traction․ This system ensures durability and protection․
3․1 Materials Needed for Application
The application of Vulkem 350/351 requires specific materials to ensure proper installation․ These include Vulkem 350NF-SL base coat, Vulkem 351 top coat, and silica sand or aluminum oxide for texture․ Tools such as medium-nap rollers, notched squeegees, and brushes are essential for applying the coatings․ A mixer is needed for blending the materials, and safety equipment like gloves and goggles should always be used․ Additionally, weather conditions must be considered, avoiding rain or high humidity․ Proper ventilation is crucial during application to prevent fume buildup․ All materials should be stored according to manufacturer guidelines to maintain their effectiveness․ Ensuring the right materials are on hand helps achieve a smooth, durable, and long-lasting waterproofing system․ Proper preparation and material selection are critical for a successful application․
3․2 Mixing Instructions
Before application, ensure all materials are properly mixed according to the manufacturer’s guidelines․ For Vulkem 350NF-SL base coat, mix thoroughly using a mechanical mixer until a uniform consistency is achieved․ Apply the base coat with a notched squeegee or airless sprayer, followed by back-rolling to ensure even coverage․ For Vulkem 351 top coat, mix well in a clean bucket to maintain its single-component polyurethane properties․ Apply the top coat using a medium-nap, solvent-resistant roller sleeve at a rate of 105 ft² per gallon to achieve 15 wet mils thickness․ Avoid over-mixing, as it may introduce air bubbles․ Always check the weather conditions before mixing, as high humidity or rain can affect adhesion and curing․ Proper mixing ensures the coating adheres correctly and cures to form a durable, waterproof membrane․ Follow all safety precautions, including wearing protective gear during the mixing process․
3․3 Base Coat Application
The base coat, typically Vulkem 350NF-SL, should be applied to the entire surface, including detail areas like cracks and joints, using a notched squeegee or airless sprayer․ Ensure the coat covers all areas evenly, feathering edges where necessary․ Apply at a rate of 40-64 square feet per gallon to achieve a wet thickness of 25-40 mils (0․6-1 mm)․ Avoid ponding or excess material by using a screen in the pail․ Back-roll immediately after spraying or squeegeeing to ensure proper adhesion and smoothness․ Allow the base coat to cure according to the manufacturer’s instructions before proceeding to the top coat․ Proper application ensures a strong bond and a uniform foundation for the waterproofing system․
3․4 Top Coat Application
The top coat, typically Vulkem 351, is applied using a medium-nap, solvent-resistant roller sleeve․ Apply at a rate of 105 square feet per gallon to achieve approximately 15 wet mils thickness․ Use a screen in the pail to remove excess material, preventing puddles․ Work in sections that allow easy back-rolling after application․ Immediately after applying, broadcast 30 to 40 mesh silica sand or aluminum oxide into the wet top coat for texture, then back-roll to distribute evenly․ This step ensures a slip-resistant finish․ If no aggregate is required, simply back-roll the wet coat for a smooth surface․ Allow the top coat to cure as per manufacturer guidelines before exposing it to foot traffic or weather conditions․ Proper application ensures a durable, UV-stable finish that protects the substrate effectively․
3․5 Broadcasting Aggregate
For a slip-resistant finish, broadcast 30 to 40 mesh silica sand or aluminum oxide into the wet Vulkem 351 top coat immediately after application․ Apply the aggregate at a rate of 15 to 18 pounds per gallon, ensuring even distribution․ Use a medium-nap roller to back-roll the surface, embedding the aggregate uniformly․ Avoid over-saturating the material with excess aggregate, as this can compromise adhesion․ The aggregate should be evenly distributed to achieve the desired texture and slip resistance․ This step is critical for pedestrian areas requiring traction․ Ensure the surface is fully covered but not overloaded with material․ Allow the top coat to cure completely before exposing it to traffic or weather conditions․ Proper aggregate application enhances durability and safety of the waterproofing system․
Drying and Curing
Vulkem 350/351 dries quickly, typically within 2-4 hours depending on ambient conditions․ Full cure is achieved in 24 hours․ Ensure proper ventilation and avoid moisture during curing․
4․1 Drying Time
The drying time for Vulkem 350/351 depends on environmental conditions․ Typically, it dries to the touch within 2-4 hours at 75°F (24°C) and 50% humidity․ Full cure is achieved in 24 hours․ Factors such as temperature, humidity, and ventilation can influence drying rates․ Lower temperatures or high humidity may delay drying, while warmer conditions accelerate it․ It is crucial to ensure the surface remains dry and free from contamination during this period․ Proper ventilation is essential to facilitate even drying and prevent the formation of blisters or uneven surfaces․ Always follow the manufacturer’s recommendations and avoid applying additional coats or exposing the surface to foot traffic until the specified drying time has elapsed․ Monitoring jobsite conditions is key to achieving optimal results․
4․2 Curing Process
The curing process for Vulkem 350/351 ensures the formation of a durable, rubber-like membrane․ After application, the material begins to cure through a chemical reaction, reaching full strength within 24 hours under ideal conditions․ The base coat (Vulkem 350) typically cures faster than the top coat (Vulkem 351), which may require additional time to achieve its full UV-resistant properties․ Environmental factors, such as temperature and humidity, significantly influence the curing rate․ For optimal results, the surface should remain dry and free from contamination during the curing period․ It is recommended to avoid exposing the coated surface to heavy foot traffic or water until the curing process is complete․ Proper curing ensures the system’s long-term performance and waterproofing integrity․ Always adhere to the manufacturer’s guidelines for specific curing timelines and conditions․
4․3 Factors Affecting Drying and Curing
Several factors influence the drying and curing of Vulkem 350/351․ Temperature plays a critical role, with optimal curing occurring between 50°F and 90°F (10°C and 32°C)․ Low temperatures can significantly slow the curing process, while high temperatures may accelerate it, potentially leading to uneven drying․ Humidity levels must also be controlled, as excessive moisture can hinder the curing reaction․ Air circulation is essential to facilitate solvent evaporation, ensuring proper film formation․ Additionally, the substrate’s surface condition, including cleanliness and porosity, affects curing efficiency․ Contaminants or excess moisture on the surface can delay or inhibit curing․ It is crucial to follow the manufacturer’s recommendations regarding environmental conditions to ensure the material cures correctly and achieves its intended performance characteristics․ Proper site preparation and adherence to application instructions are vital for successful curing of the Vulkem system․ These factors must be carefully managed to optimize results․
Regular inspection and maintenance are crucial to ensure the longevity of the Vulkem 350/351 system․ This includes checking for cracks, wear, and damage, and addressing issues promptly to prevent water infiltration and system degradation․ Cleaning the surface regularly is essential to maintain its integrity and appearance․ Repairs should be made using compatible materials and following the manufacturer’s guidelines to ensure a seamless and durable fix․ Proper maintenance not only extends the lifespan of the waterproofing system but also maintains its effectiveness in protecting the underlying structure from moisture and environmental stressors․ By adhering to a routine maintenance schedule, the Vulkem system can continue to provide reliable performance and withstand various environmental conditions effectively․ Regular upkeep also helps in identifying and addressing potential issues before they escalate, ensuring the system remains in optimal condition․ Routine inspection of the Vulkem 350/351 system is essential to ensure its long-term performance and durability․ Inspections should be conducted annually, or more frequently in areas exposed to harsh conditions, to identify potential issues early․ Key areas to examine include cracks, wear, and damage to the membrane, as well as signs of water infiltration or delamination․ Additionally, check for areas where the coating may have been compromised due to heavy foot traffic, chemical exposure, or extreme weather conditions․ Use visual and tactile methods to assess the surface, and document any findings for future reference․ Regular inspections allow for timely repairs and maintenance, preventing minor issues from escalating into larger, costlier problems․ By maintaining a proactive approach to inspection, the integrity and effectiveness of the Vulkem system can be preserved, ensuring continued protection of the underlying structure․ This step is critical for upholding the system’s durability and performance over time․ Regular cleaning of the Vulkem 350/351 applied surface is crucial to maintain its appearance and performance․ Use a medium-pressure washer with a wide fan tip to remove dirt, debris, and contaminants․ Avoid using abrasive materials or harsh chemicals, as they may damage the membrane․ For stubborn stains or spills, apply a mild detergent solution and rinse thoroughly with clean water․ Do not use high-pressure washes that exceed 800 PSI, as this could compromise the integrity of the coating․ Cleaning should be performed at least twice a year, or more frequently in high-traffic or polluted areas․ Proper maintenance ensures the surface remains functional and visually appealing, while also preventing the buildup of substances that could degrade the material over time․ Inspect the Vulkem 350/351 surface regularly to identify and address any damages promptly․ For minor cracks or wear, clean the area thoroughly with a pressure washer to remove dirt and debris․ Cut out severely damaged sections using a sharp utility knife or saw, feathering the edges to create a smooth transition․ Apply a detail coat of Vulkem 350 to the prepared area, ensuring proper adhesion and coverage․ Allow the repair to cure according to the manufacturer’s instructions before applying a topcoat of Vulkem 351․ For larger repairs, follow the same process but apply additional coats as needed to achieve full integrity․ Timely repairs prevent water intrusion and extend the system’s lifespan․ Always use compatible materials and follow the manufacturer’s guidelines for optimal results․ Handle Vulkem 350/351 with care, ensuring good ventilation․ Wear protective gear, including gloves and goggles․ Follow proper disposal methods to avoid environmental harm and ensure safety․ When handling Vulkem 350/351, wear appropriate personal protective equipment, including gloves, safety glasses, and a mask․ Ensure the area is well-ventilated to prevent inhaling fumes․ Use tools and equipment recommended by the manufacturer to avoid contamination․ Keep the product away from open flames or sparks, as it is flammable․ Store in a cool, dry place, away from direct sunlight․ Follow all safety precautions outlined in the Safety Data Sheet (SDS) for both Vulkem 350 and Vulkem 351․ Proper handling ensures safe application and optimal performance of the waterproofing system․ Wearing proper protective gear is essential when handling Vulkem 350/351 to ensure safety and prevent exposure․ Use chemical-resistant gloves, such as neoprene or nitrile, to protect skin from irritation․ Safety goggles or glasses with a splash guard are recommended to shield eyes from accidental splashes․ A dust mask or respirator should be worn to avoid inhaling vapors or particles during mixing and application․ Additionally, wear long sleeves and pants to minimize skin exposure․ Ensure ventilation is adequate to reduce vapor concentration in the work area․ Proper protective gear not only enhances safety but also ensures compliance with health and safety regulations when working with polyurethane-based products like Vulkem 350/351․ Disposal of Vulkem 350/351 materials must comply with local, state, and federal regulations․ Do not dispose of unused product or waste materials down drains or sewers, as they can contaminate water systems․ Empty containers should be handled as hazardous waste and disposed of according to local environmental guidelines․ If materials have been mixed or cured, they are considered non-hazardous and can be disposed of as solid waste․ However, always confirm with local authorities for specific disposal requirements․ Proper disposal ensures environmental protection and adherence to safety standards when working with polyurethane-based products like Vulkem 350/351․ Vulkem 350/351 is a high-performance waterproofing system offering durable, UV-stable protection for pedestrian decks and surfaces․ Proper application ensures long-lasting results, making it a reliable choice for various projects․ Vulkem 350/351 application is a comprehensive process requiring attention to detail and adherence to instructions for optimal results․ The system offers exceptional durability and UV stability, making it ideal for pedestrian decks, rooftops, and interior surfaces․ Proper surface preparation and application techniques ensure a seamless, monolithic waterproof membrane․ The product’s ability to form a rubber-like barrier provides long-lasting protection against water migration and environmental stressors․ By following the guidelines, users can achieve a high-performance coating system tailored to their specific needs․ Whether for new construction or renovation projects, Vulkem 350/351 delivers reliable results, ensuring structural integrity and aesthetic appeal․ Its versatility and proven track record make it a trusted choice for professionals seeking efficient and enduring waterproofing solutions․Maintenance and Repair
5․1 Routine Inspection
5․2 Cleaning the Applied Surface
5․3 Repairing Damages
Safety Precautions
6․1 Handling the Product
6․2 Protective Gear
6․3 Disposal Instructions
7․1 Final Thoughts on Vulkem 350/351 Application